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EMAX Industrial Plus Silent Air piston compressors are quiet. The most common complaints about compressors are their high noise levels. EMAX Silent Air units not only still the noise, but they also do it with a big cfm output and lower rpm. Featuring their Whisper 100 system installed on the back of the tanks, stationary compressor dB ratings are reduced by as much as 25 percent. The Whisper dissipates compressor intake noise by channeling intake air through a series of baffle plates and prefilter media inside the silencer cabinet. Piston intake noise is trapped and dissipated within the silencer structure; plus, it also provides secondary filtration for cleaner air. Industrial Plus Silent Air piston compressors are designed for up to 50,000 hours of commercial or industrial use with proper maintenance. At the core of these extremely durable compressors are super-quiet pumps featuring cast iron crankcases, precision-balanced cast iron crankshafts, and high-quality stainless steel roller bearings to ensure smooth, efficient operation. For long life and rebuildability, EMAX adds steel connecting rods with replaceable rod bearing inserts, removable cast iron cylinders and cylinder heads, disc intake and exhaust valves, and cast iron flywheels with a built-in fan. These bigger low-rpm pumps have a larger bore and stroke, so you get big cfm output with reduced friction and heat buildup. All EMAX Industrial Plus compressors have low-rpm motors (1,750 rpm). Because of their higher torque factor, compared to the 3,450 rpm motors most manufacturers use, they run much cooler. They also yield low harmonic distortion, provide much higher torque in cold weather starting, and require less electricity to start. Other features include big 1 3/8 in. output shafts, large starting and running capacitors, and dynamically balanced armatures. Their 15 Service Factor means the motors can be pulled 15 percent over full load. Depending on the application, many Silent Air piston compressors feature totally enclosed, fan-cooled (TEFC) motors that keep harmful dust and particulates out of the motor. This allows them to be used in dusty commercial and industrial environments without worrying about maintenance. They have 100 percent copper windings with pre-wired magnetic starters (necessary on any motor over 15 amps). These are high-quality, name brand, premium efficiency motors that meet all UL and CSA requirements. Some lower horsepower models are equipped with name brand, open-drip (OPD) motors. The running and starting windings on these motors are all 100 percent copper-wound for premium efficiency, reliable performance, and durability. These units also meet all UL and CSA requirements and include pre-wired Condor combination starter and pressure switches with actuation-type diaphragms. EMAX Industrial Plus Silent Air piston compressors also feature: * Head unloaders allow for load-less starting and can help cool the pump in high-duty cycle applications * Built-in inter-coolers and after-coolers * Raised-pump mounting platforms that open the underside of the crankcase to cooling air flow * Automatic belt tensioners for much easier and quicker adjustments and alignment * Selectable continuous-run or automatic start/stop operation to maximize performance and reduce wear * OSHA-approved belt guards for your safety * ASME code-compliant tanks * Dual-timer automatic tank drains eliminate maintenance * Taper lock 2-groove pulleys * Dual 2-groove belts for long life and low vibration * Extended tank water drain pipes plumbed to the front with 1/4 in. ball valve handles * 100 percent brass check valves, safety valves, and ball valves * Top-quality plumbing fittings
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Available in several cfm, voltage, and phase combinations, EMAX piston compressor with dryer bundles take the guess work out of pairing a refrigerated dryer with a compressor. At the core of all EMAX compressors are their durable, quiet pumps. They start with cast iron crankcases and precision-balanced, cast iron crankshafts with stainless steel roller bearings for smooth operation, less drag, and lower energy use. Pump rpm is critical to performance and longevity, so EMAX pumps are over-size and run at lower rpm. They still yield high-cfm outputs and the lower rpm reduces friction and heat. EMAX's raised pump platforms elevate the pump for a constant flow of cool air from the flywheel fan to the underside of the crankcase. The cooler oil pulls heat off the pistons and connecting rods--reducing wear and extending pump life. Other pump features include: * Rebuildable steel connecting rods with replaceable rod bearing inserts * Removable solid cast iron cylinders * Cast iron cylinder heads * Disc intake and exhaust valves, come out of the top of the cylinder heads and can be serviced in minutes * Top-quality compression and oil rings * Precision-ground pistons * Premium non-absorbent gaskets * Cast iron flywheels with built-in fans * Built-in head unloaders reduce internal pump heat under heavy workloads * Integral intercoolers and aftercoolers * Copper main feed line EMAX piston bundle packages include name brand, industrial-grade, 1,750 rpm motors … most competitors use 3,450 rpm motors. With their higher torque factor, 1,750 rpm motors run much cooler with low harmonic distortion, provide significantly more torque for cold weather starting, and require less electricity to start. Higher cfm models use totally enclosed, fan-cooled (TEFC) motors that keep harmful dust and particulate out of the interior of the motor for worry-free use in dusty commercial and industrial environments. EMAX bundles are equipped with either a pre-wired Condor combination starter and pressure switch, or a pre-wired magnetic starter--necessary for any motor over 15 amps. Under some applications, compressors cycle on and off constantly; causing excess wear on the contacts. EMAX includes a continuous-run feature for workloads over a 50–60 percent duty cycle. With lower workloads, automatic start/stop operation is best. Additional features of EMAX piston compressors include: * Proprietary automatic belt tensioners for easy and quick adjustment * ASME code-compliant air tanks * Automatic tank drains with integrated dual timers * Top-quality, adjustable pressure switches * Brass check valves with PTFE seating * Brass ASME-approved safety valves * Quality plumbing fittings maintain proper sealing * Brass, high-quality ball valves for air receiver * Front-mounted, extended tank water drain pipes with 1/4 in. ball valves * 13-gauge, expanded metal, OSHA-approved belt guards * Taper-lock style, 2-groove pulleys with dual 2-groove, B-style belts drive compressor pumps EMAX air dryers are energy-efficient dryer systems with refrigerated, non-corrosive inner and aftercoolers and stainless steel heat exchangers. They purify compressed air by chilling it to condense moisture; the condensate is drained away carrying oil and dirt with it. The clean, dry, compressed air minimizes maintenance and repairs; it also reduces internal dryer contamination. UL and CSA-approved with an adjustable hot bypass to avoid without freeze-up. Features and benefits of EMAX piston compressor with dryer bundles also include: * Less corrosion of pipes and tools * Avoid splotches and stains * Designed for maximum performance and dryer life * R134 refrigerant * Built-in prefilter with replaceable element * Active coalescing filter with replaceable element * Refrigerant pressure gauge * Outlet air baffle heater
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